Kodi CNC Router Operator Ayenera Kuchita Chiyani?
CNC rauta wogwiritsa ntchito ayenera kupanga magawo opangidwa ndi makina popanga, kukhazikitsa, ndi kugwiritsa ntchito makina owongolera manambala apakompyuta (CNC); kusunga miyezo yabwino ndi chitetezo; kusunga zolemba; kusamalira zida ndi katundu.
CNC Router Operator & CNC Router Machinist Job Ntchito:
1. Kukonzekera makina pophunzira madongosolo a ntchito, zipangizo, ndondomeko, zojambula, ndege zowonetsera, malo a malo, ndi magawo a makina; kutanthauzira miyeso ya geometric ndi kulolerana (GD&T).
2. Amakonza zowerengera za masheya poyang'ana masheya kuti adziwe kuchuluka komwe kulipo; kuyembekezera katundu wofunika; kuyika ndi kufulumizitsa maoda a stock; kutsimikizira chiphaso cha masheya.
3. Mapulogalamu ogwiritsira ntchito G-Code ndi M-Code polemba malangizo, kuphatikizapo ziro ndi malo owonetsera; kukhazikitsa kaundula wa zida, zochotsera, zolipira, ndi masinthidwe okhazikika; kuwerengera zofunikira, kuphatikiza masamu oyambira, geometry, ndi trigonometry; kutsimikizira mbali mapulogalamu.
4. Kukhazikitsa mwa kukhazikitsa ndi kusintha 3- ndi 4-nsagwada chucks, zida, ZOWONJEZERA, collets, bushings, makamera, magiya, maimidwe, ndi katundu pushers; kuwonetsa matenda; kudula mitu.
5. Imasunga zofunikira poyang'ana kubowola, kubowola, ndi kudula; kutenga miyeso; kuzindikira malfunctions; njira zothetsera mavuto; kusintha ndi kukonzanso zowongolera; kukulitsa ndi kusintha zida zakale; kutsatira njira zotsimikizira zaubwino ndi njira.
6. Amasunga ntchito zotetezeka potsatira ndondomeko ndi malamulo otetezeka.
7. Amasunga zida pokwaniritsa zofunikira zodzitetezera; kutsatira malangizo opanga; kuthetsa mavuto; kuyitana kukonza.
8. Imasunga kupitiriza pakati pa kusinthana kwa ntchito polemba ndi kuyankhulana zochita, zolakwika, ndi zosowa zopitirira.
9. Documents zochita pomaliza kupanga ndi khalidwe mitengo.
10. Kuwongolera chidziwitso cha ntchito potenga nawo mbali pamipata ya maphunziro; kuwerenga zolemba zamaluso.
11. Amakwaniritsa zolinga za bungwe povomera umwini kuti akwaniritse zopempha zatsopano ndi zosiyanasiyana; kufunafuna mwayi wowonjezera phindu pazokwaniritsa ntchito.
Kuyika kwa rauta ya CNC
1. Ikani makinawo pamalo athyathyathya, ndikusintha ndikuwongolera ngodya za 4 za CNC makina thupi. Ndibwino kuti mugwiritse ntchito mlingo kuti musinthe tebulo kuti likhale lapamwamba.
2. Konzani mabatani a chitoliro choyamwa m'mbali mwa mutu wa makina a Z-axis ndi bulaketi ya bedi motsatana. Malo okonzera amakhala ndi zomangira, mutachotsa, ikani bulaketi pa iyo.
3. Dzazani madzi m'thanki yamadzi. Makina odulira spindle amazizidwa ndi madzi, kotero timakonza tanki lamadzi pa chassis ndikuwonjezera madzi kuchokera kumadzi olowera.
4. Lumikizani zingwe zamphamvu za 4 kumbuyo kwa chassis kumanzere kwa rauta ya CNC ku mphamvu ya gawo la 3, ndipo imodzi mwa waya wakuda iyenera kulumikizidwa ndi waya wosalowerera. Chotsani chowongolera ndi chingwe cholumikizira kuchokera mubokosi lowonjezera ndikuchilumikiza ku chassis, dinani chosinthira chachikulu, chotchinga chowongolera chidzayatsa, ndikupangitsa kuti mubwerere ku chiyambi, dinani batani la "Chabwino" kuti mubwerere ku chiyambi, makinawo ayamba kusuntha, olamulira a Z akukwera pamwamba, ndipo X axis imabwerera Kumanzere Y axis imabwerera kutsogolo kwa fusela. Onani ngati mpope wamadzi ukugwira ntchito bwino. Njira: Tulutsani potulutsira madzi kuti muwone ngati pali madzi akutuluka. Pambuyo popopa madzi akugwira ntchito kwa nthawi yayitali, chitoliro chotulutsira madzi sichingatulukebe, mpope wamadzi umabwerera, ndipo mawaya a 2 amalowetsedwe pampopi yamadzi amasinthidwa mosasamala kuti pampu yamadzi izungulira kutsogolo.
5. Chophimba chafumbi chokhala ndi burashi chimayikidwa kuchokera pansi pa injini yodulira spindle. Burashi iyenera kukhala yotsika kusiyana ndi malo a rauta pang'ono pazitsulo zopota. Zachidziwikire, malowa ndi osinthika, makamaka pakutolera bwino fumbi.
6. Ikani chubu cha vacuum. Pali machubu 3 a vacuum, 2 omwe ndi aatali omwewo ndi owonda, ndipo gawo limodzi ndi lokhuthala komanso lalitali. Mbali ina yayitali iyenera kulumikizidwa pamwamba pa vacuum cleaner. Pakati pawo, pali madoko atatu oyamwa a vacuum zotsukira, imodzi yomwe ili ndi chivundikiro chosindikizira, ndipo madoko ena awiri ndi amutu wa chitoliro. Ngati mukufuna imodzi yokha, mutha kusindikiza doko linalo ndi tepi.
Kuyika Pampu ya Vacuum
1. Ikani mpope wa vacuum pamalo athyathyathya ndikuyikonza ndi mabawuti kudzera m'mabowo a bolt pamakona apansi, palibe maziko apadera kapena chassis chofunikira.
2. Manga cholumikizira cha chitoliro cha fyuluta ndi tepi yosindikizira kangapo, ndikumangirira pagalimoto. Kulimba kwa mgwirizano pakati pa 2 kuyenera kutsimikiziridwa.
3. Lowetsani madzi olowera m'madzi mpaka madzi atuluke potuluka. Pambuyo pogwiritsira ntchito kwa nthawi, kuchuluka kwa madzi kudzachepa ndipo kutentha kwa madzi kumawonjezeka, choncho wogwiritsa ntchito ayenera kumvetsera: nthawi zonse onjezerani madzi mpaka kutuluka kusefukira ndipo kutentha kwa madzi sikudutsa madigiri 80 Celsius. Ndibwino kuti mulumikize chitoliro chamadzi apampopi kumalo opangira madzi, potulutsira madzi kapena madoko a 2 amatha kuzungulira kuti madzi okwanira azitha. Zindikirani: Osaumitsa pampu ya vacuum. Njira yolowera gasi ndi njira yotulutsira gasi komanso njira yozungulira ya mpope yalembedwa papampu ya vacuum ndi mivi.
3 njira kukhazikitsa chotsukira vacuum
1. Chonde ikani molingana ndi chithunzi kunja kwa bokosi.
2. Lumikizani mphamvu ya gawo la 3, ndipo thumba la fumbi liyenera kutsegulidwa mutangoyamba, mwinamwake galimotoyo idzasintha. Itha kuthetsedwa mwakusintha mosasamala 2 ya mizere.
3. Ntchito yoyeserera:
Zida zitatu zikakonzeka, chotsani chubu choyamwa cha rauta ya CNC kuchokera kuseri kwa bulaketi ndikuyiyika mu doko loyamwa la pampu ya vacuum, ndikulimitsa ndi poyang'anira. Chitoliro choyamwa chimalumikizidwa ndi mgwirizano wa chitoliro cha vacuum cleaner. Yatsani makina osinthira, zida zonse zili m'boma, 3 zone adsorption zone kutsogolo kwa makina sizidzakokedwa ndipo zida zomwe zili pamtunda zidzayamwa mwamphamvu patebulo; tsegulani vacuum hood, fikirani ndikumva kuti pali mapaipi a 6 Suction; chogwiririra chimapangitsa makinawo kusuntha mmbuyo ndi mtsogolo, mmwamba, pansi, kumanzere ndi kumanja pambuyo pokonzanso. Izi zikutsimikizira kuti makina amatha kugwira ntchito bwino.
Kusamalira ndi kusamalira makina n'kofunika kwambiri mukamagwiritsa ntchito makinawo mutagula. Kuphunzira kusunga nthawi yogwira ntchito ya makinawo ndi komwe kungatibweretsere zabwino zambiri. Makinawo akalephera, amawononga nthawi komanso ntchito, komanso amachedwetsa kupanga. Tsopano tikuwonetsani momwe mungasamalire makinawo moyenera mukamagwiritsa ntchito.
Kukonzekera kwa rauta ya CNC
Monga mtundu wa chida chodziwikiratu makina, CNC rauta makina ali ndi nthawi yothamanga. M'miyezi yoyamba ya 1 yogwiritsira ntchito, tcherani khutu ndikujambula pang'onopang'ono, ntchito yapakatikati ndipo samalani kuti musatenthe injini yagalimoto kwa nthawi yayitali, ndipo nthawi zambiri muzitsuka zitsulo zowongolera. Zonyansa ndi fumbi pa mafuta, kukonza.
Malangizo Okonza
Chifukwa CNC rauta ayenera kutsukidwa ndi mafuta pafupipafupi pa ntchito yachibadwa, apo ayi CNC rauta adzakhala ndi fumbi ndi zosafunika zambiri mkati wononga wononga, njanji slider, slider, ndi kunyamula pansi ntchito yaitali, kuchititsa kutsogolera wononga, slider, ndi kubala kuti azungulire Ngati kukana ndi lalikulu, padzakhala chodabwitsa cha kutaya masitepe ndi dislocation mofulumira ndi kusuntha mofulumira.
Njira Yokonzanso
1. Sankhani zinthu zothira mafuta: Kusakaniza kwa mafuta a injini ndi batala, osati zonenepa kwambiri.
2. Gawo lopaka mafuta: 3-axis track slider rack rack screw bear.
3. Masitepe opaka mafuta: Musanapaka mafuta, chotsani zonyansa mu rack, pinion, lead screw, njanji yowongolera, nati ndi slider. Ngati sangathe kuchotsedwa, amatha kutsukidwa ndi mafuta, kenako amadzazidwa ndi mafuta odzola, kenako pang'onopang'ono amawonjezera kuyenda mopanda ntchito mwachangu, ndiye kuti, palibe mbale, 3-axis kuthamanga-in.
4. Kuzungulira kwamafuta kumadalira malo ogwirira ntchito komanso nthawi yogwirira ntchito ya makina. Kawirikawiri, zinyalala zimatsukidwa pambuyo pochoka kuntchito tsiku lililonse. Mafuta mbali zonse mwezi uliwonse, ndi mafuta pa liwiro lalikulu.
5. Njira yothira Gwiritsani ntchito mfuti yamafuta kuti muyike mafuta opaka mu slider. Gwiritsani ntchito chidebe chamafuta kuti mudonthe mafutawo kapena kupukuta mafutawo ndi nsalu.
Kusamalira Pampu ya Vacuum
1. Pofuna kupewa chopondera, kuvala kwa thupi la pampu kapena kupanikizana kwa pompopompo, tinthu tating'onoting'ono tolowa m'bowo ndi gasi ndi madzi ogwirira ntchito ziyenera kutsukidwa kudzera padoko lothamangitsira pansi pa chivundikiro cha mpope.
2. Ngati madzi olimba amagwiritsidwa ntchito ngati madzi ogwirira ntchito, madzi olimba ayenera kufewetsa, kapena pampu ya vacuum iyenera kutsukidwa ndi zosungunulira nthawi zonse.
3. Kupaka mafuta. Pansi pazikhalidwe zogwirira ntchito, mukamagwiritsa ntchito mota ya 50Hz: Pambuyo pa maola 20,000 kapena zaka 3 zogwira ntchito, mafuta otayira ndi zinthu zabedwa m'malo onyamula ndi owonjezera ayenera kuchotsedwa ndikudzazidwa ndi mafuta atsopano. Mafuta ojambulidwa ayenera kuwerengera 50% wa danga laulere la kubala ndi 65% ya danga la chivundikiro chonyamula.
Ngati malo ogwirira ntchito ali oyipa kwambiri, kusintha kwamafuta kumafupikitsidwa moyenerera.
4. Mukatopa, tsegulani potulukira madzi mu thanki kuti madziwo atuluke. Ndipo tembenuzirani pampu ya vacuum potembenuza fani ndi dzanja mpaka madzi asatuluke.
Yendetsani mpope madigiri 45, omwe amatha kutulutsa pampu ya vacuum. Mwanjira imeneyi, ngakhale pampu yopuma siigwiritsidwe ntchito kwa nthawi yaitali kapena nyengo yozizira, mpopeyo sichidzawonongeka.
5. Momwe mungathanirane ndi kuyimitsidwa kwapope kwa nthawi yayitali
Ngati pampu ya vacuum isiya kugwira ntchito kwa pafupifupi milungu inayi, chithandizo cha anti-corrosion chiyenera kuchitidwa pampu itachotsedwa kwathunthu malinga ndi chinthu 4, ndiye kuti, malita 3 amafuta odana ndi dzimbiri amatsanuliridwa pampopi yakunyumba kuchokera padoko loyamwa kapena kutulutsa, kenako ndikugwira ntchito kwakanthawi kochepa.
Ngati choponderacho chakakamira pampu itayimitsidwa kwa nthawi yayitali chifukwa chogwiritsa ntchito madzi olimba, pampu yapope iyenera kudzazidwa ndi 10% oxalic acid kwa mphindi 30.
Kukonza Kotsuka Kotsuka
Sambani fumbi pafupipafupi, tcherani khutu ku malo ozungulira ndikuwonjezera mafuta kuti mukonze.
CNC rauta Zida
Kaya ndi kudula kapena kusema, sikungasiyanitsidwe ndi chida. Kugwiritsa ntchito moyenera ndi kusunga chidacho kudzakulitsa kwambiri moyo wake wautumiki.
1. Onetsetsani kuti musankhe kukula koyenera kwa jekete, omwe ali ndi gawo lozungulira, osazungulira mokwanira, ndi dzenje lamkati ndi jekete la tapered silingathe kupereka mphamvu yokwanira ya clamping, jekete liyenera kusinthidwa nthawi yomweyo, mwinamwake izo zidzachititsa chida chogwirira kugwedezeka , Kuwuluka kapena kupotoza kumayambitsa ngozi.
2. Kugwira kwa shank chida kuyenera kukhala kolumikizana bwino. Shank ya chida iyenera kulowetsedwa mokwanira mu jekete ndikumangirira mwamphamvu. Pamene shank chida ndi clamped ndipo anapeza kukhala ndi zizindikiro kukhudzana osagwirizana kapena grooves, zimasonyeza kuti pali slippage ndi Ngati dzenje lamkati la jekete ndi opunduka, jekete ayenera kusinthidwa nthawi yomweyo.
3. Chidacho chikakhala chosamveka, chonde musapitirize kuchigwiritsa ntchito. Ngati mupitiliza kuikonza, torque yodulira ya thupi la chida idzawonjezeka, yomwe idzapitilira mphamvu ya thupi la chida, ndikupangitsa chidacho kusweka komanso kuyambitsa ngozi zamakampani.
4. The flatness ndi kupindika kwa workpiece kukonzedwa ndi lalikulu kwambiri, zomwe zingakhudze moyo utumiki wa chida, makamaka pamene kudula kuya ndi wamkulu kuposa kudula makulidwe a kudula m'mphepete, kutentha kwambiri adzakhala kwaiye pamene sanali kudula mbali kukhudzana workpiece, ndi chida adzakhala deform ndi kuyambitsa chida Kupinda kapena kuswa, ndipo ngakhale ngozi zamakampani.
5. Chonde gwiritsani ntchito chitsimikiziro cha magalasi oyenera panthawi yogwira ntchito.
6. Sungani thupi lanu, zovala, tsitsi ndi zinthu zina kutali ndi zinthu za kuntchito.
7. Kusankha kuchuluka kwa kudula
Pakuti kudula zipangizo zosiyanasiyana, kudula liwiro n'kofunika kwambiri kwa moyo utumiki wa chida ndi khalidwe processing wa workpiece. Kudula kokwanira kumapangitsa kuti kudula kukhale kopepuka, bwino komanso kotetezeka.
Zida zazikuluzikulu ziyenera kusankha otsika-liwiro kudula ndi patsogolo pang'onopang'ono, pasadakhale liwiro ndi yunifolomu ndi khola, ndi patsogolo ayenera mosalekeza. Kumbukirani: sipangakhale kuyimitsa panthawi yodula.
Ngati mugwiritsa ntchito chida chokulirapo cha m'mimba mwake, mutha kumaliza kudula mukapita patsogolo kangapo, zomwe zitha kuwonjezera moyo wautumiki wa chida ndikupangitsa kuti ntchitoyo ikhale yotetezeka.
8. Kusunga zida
Sungani zitsulo za rauta zaukhondo ndikugwiritsa ntchito zosungunulira pazida zomwezo kuti muchotse litsiro, mafuta ndi zonyansa zina.
Moyenera kuchuluka kwa makina mafuta angalepheretse dzimbiri ndi kuwonongeka kwa chida pamwamba.
Osalembanso chidacho ndikusintha mawonekedwe a chida popanda chilolezo, chifukwa njira iliyonse yogaya imafuna zida zapadera zamakina ndi luso lapadera lopukuta kuti likwaniritse zofunikira zogwiritsira ntchito, apo ayi zipangitsa kuti m'mphepete mwake muduke ndikuyambitsa ngozi yamakampani.
Mapiritsi sangathe kutsukidwa ndi zosungunulira monga dizilo kapena palafini, apo ayi mafuta apadera mkati mwake adzawonongedwa ndipo fumbi ndi dothi zimatha kuphulika.
