Miyendo ndi ntchito yomwe imagulitsa ma lathe ambiri amatabwa kuposa ina iliyonse, chifukwa imagwirizanitsa zonse zomwe makinawo amachita bwino: zigawo zofanana mobwerezabwereza, ma profiles ochedwa kwambiri kuti atembenuzidwe ndi manja pozungulira voliyumu, ndi muyezo wabwino pomwe mwendo umodzi wosagwirizana umawononga tebulo. Bukuli limayika mitundu ya miyendo ku gulu la makina lomwe limawapanga, limapanga chifaniziro chofanana m'mawerengedwe, ndikuphimba malo opanda kanthu, ndalama, ndi zigawo zina zomwe makina omwewo amatsegula.
Mitundu ya Miyendo Yogwirizana ndi Mphamvu ya Makina
Miyendo ya mipando imagawidwa m'magulu asanu opanga, ndipo banja lililonse lili ndi kalasi yocheperako ya makina yomwe imapanga bwino:
| Kalembedwe ka Mwendo | Kalasi ya Makina | Khalidwe la Mzere | Kuyeza |
|---|---|---|---|
| Miyendo yowongoka komanso yopapatiza | Chozungulira chimodzi chokha | Mbiri yosavuta yopitilira, kuzungulira mwachangu kwambiri pamakina | Miyendo pa ola limodzi ndi kutalika kwanu kochepa |
| Anasintha mbiri zachikhalidwe | Mzere umodzi kapena iwiri | Mikanda, ma coves, ndi miphika yochokera mu ndondomeko imodzi yojambulidwa | Nthawi yoyendera tsatanetsatane wa mbiri yanu |
| Miyendo ya Pommel, yozungulira mpaka yozungulira | Mzere wozungulira wowirikiza ndi indexing | Chipika cha sikweya chosungidwa pamalo olumikizirana, chosinthidwa pansi | Kusintha kwa crispy pa phewa la pommel |
| Miyendo yopindika komanso yopindika | 4-axis yokhala ndi spindle yosema | Chiphaso chotembenuza pamodzi ndi ziphaso zojambulidwa zolembedwa mu chomangira chimodzi | Kuwerengera kwa chitoliro ndi kusinthasintha kwa kuya kuzungulira mwendo |
| Kupotoza chingwe ndi miyendo yojambulidwa | 4-axis yokhala ndi spindle yosema | Njira zozungulira zozungulira zozungulira | Kupotoza ma spit ofanana pa seti ya miyendo inayi |
Mapu amayenda mbali imodzi: makina a axis anayi amatembenuza ma axis osavuta kukhala osalala mosangalala, koma palibe makina amodzi ozungulira omwe amadula chitoliro. Gulani kalembedwe kofunikira kwambiri komwe kabukhu kanu kamagulitsa, osati kalembedwe kofunikira kwambiri komwe mumakonda, ndi makwerero okonzedwa mu chitsogozo chogulira lathe yoyenera ya CNC matabwa imasonyeza mitundu yomwe imakhala pa chitoliro chilichonse.
Kugwirizana kwa Gulu: Nkhani Yotsutsana ndi Kutembenuza Manja
Tebulo lodyera limafuna miyendo inayi yofanana, ndipo oda ya lesitilanti imafuna makumi anayi. Kutembenuza manja kumagwirizana ndi luso ndi jigs; makinawo amakwaniritsa izi mwa kufotokozera, chifukwa mwendo uliwonse umayenda mofanana. Kulekerera kothandiza mu gulu la CNC kuli mkati mwa magawo a milimita imodzi, kolimba kuposa momwe gulu lililonse lingadziwire.
Opanga mipando amalankhula ululu m'njira zodziwika bwino: mwendo wachinayi umatenga nthawi yayitali ngati mwendo woyamba, kapena kasitomala adawona miyendo iwiri yakutsogolo ikutupa mosiyana mu kuwala kwa masana. Izi ndi kulephera kokhazikika, osati kulephera kwa liwiro, ndipo kukhazikika ndiye phindu lenileni la makina. Liwiro limabwera ngati bonasi: mbiri yomwe imatenga wotembenuza wozolowera mphindi khumi kuthamanga 2 mpaka 4 pamakina amodzi ndipo pafupifupi theka la izi pamakina awiri.
Ma seti a miyendo yomalizidwa m'njira zofewa, zachikhalidwe, komanso zosema ndizosavuta kuweruza mu Chithunzi cha polojekiti yopangira lathe yopangira matabwa ya CNC, komwe kufanana kumaonekera mwanjira yomwe mapepala apadera sangawonekere.
Pali gawo lachiwiri la phindu lokhazikika lomwe limaonekera patatha miyezi ingapo: kuitanitsanso. Kasitomala yemwe adagula mipando 6 masika apitawa adaitanitsa zina ziwiri, ndipo makinawo amayendetsanso fayilo yosungidwayo kukhala iwiri yosasiyana. Ntchito yamanja imayerekeza ndi yoyambirira; fayiloyo imabwerezanso, zomwe zimapangitsa kuti zosintha zofanana zikhale bizinesi yachizolowezi.
Matabwa Olimba ndi Malo Ogwirira Ntchito Pamiyendo
Miyendo yopanda kanthu imayamba ngati malo okwana masikweya: nthawi zambiri malo okwana masikweya 45 mpaka 80 mm a malo odyera ndi miyendo ya tebulo la m'mbali, mpaka 100 mm ndi kupitirira apo pa miyendo yolemera ya pafamu ndi ya workbench, kudula masentimita angapo kutalika komaliza kuti mupange timitengo tomangira. Tirigu wowongoka m'litali lonse siwokondedwa ndi zokongoletsa; tirigu wotuluka m'kakolo woonda ndi komwe miyendo imasweka potumikira.
Mitengo ya beech, maple, birch, oak, ndi rabara ndizomwe zimapangitsa kuti mitengoyi isinthe miyendo chifukwa imadula bwino, imasunga tsatanetsatane wa mbiri, komanso imachotsa banga mofanana pa gulu lililonse. Khalidwe lomweli la mitundu yonse ndi lomwe limalamulira zonse. ntchito zopangira makina amatabwa imagwiritsidwa ntchito pa lathe: chitsulo chowongoka cholimba chimapatsa tsamba mphotho, ndipo chitsulo chopindika kapena chopindika chimalipiritsa. Sungani tirigu wodabwitsa kuti mugwiritse ntchito pamwamba pa tebulo ndikuyendetsa miyendo yonse bwino.
Chuma cha Mzunguliro pa Miyendo zana
Masamu ogulira ndi omveka bwino pamlingo wa batch:
✔ Hand turning at 10 minutes per plain leg: a hundred legs is roughly 17 turner-hours, before a single carved detail.
✔ Single axis machine at 2 to 4 minutes per leg: the same hundred in 4 to 7 machine-hours with the operator free between loads.
✔ Double axis: the hundred legs land in 2 to 4 hours, inside a single morning.
✔ 4-axis carved legs: cycle times stretch with carving density, but the alternative is not slower production, it is declining the order.
Pokhala ndi mtengo wofanana ndi malipiro a akatswiri, gulu la magalimoto zana limasunga tsiku limodzi kapena kuposerapo nthawi iliyonse likagwira ntchito, ndichifukwa chake masitolo ogulitsa magalimoto ambiri amabweza ndalama zomwe makinawo adalipira mkati mwa chaka choyamba chokhazikika. Chenjezo loona mtima ndi losiyana: sitolo yogulitsa magalimoto khumi pa sabata ikugula magalimoto osagwira ntchito, ndipo magulu ang'onoang'ono amatumikira bwino.
Kupitirira Miyendo: Zimene Makina Omwewo Amaphimba
Makina ozungulira miyendo ya tebulo si chida chopangidwa ndi chinthu chimodzi chokha. Zipilala zozungulira masitepe ndi zipilala zatsopano ndi miyendo yodziwika bwino, yayitali komanso yopyapyala koma yomweyi pakati pa malo ogwirira ntchito imagwira ntchito. Zipilala za baseball ndi zopyapyala zopyapyala zokhala ndi chogwirira chovuta, chomwe chimapangitsa kuti chithandizo cha double axis chidziwike. Zingwe zogona, zipilala za nyali, zipilala, ndi zipilala za mpando zonse zimachokera ku njira yofanana yokokedwa.
Kuchuluka kumeneko n'kofunika pamalonda, chifukwa maoda a miyendo amafika mozungulira ndipo makinawo amapindula chaka chonse pa kabukhu kapafupi. Sitolo yogulitsa mipando lero ndi ma phukusi a masitepe nyengo yamawa ikugwiritsa ntchito makina amodzi, njira imodzi yogwirira ntchito, ndi luso limodzi logwiritsa ntchito pa zonse ziwiri. Kutalika kwa bedi komwe kwagulidwa pa malo a newel kumathandiziranso ntchito ya miyendo mtsogolo, zomwe ndi mfundo yokhazikika yoti kabukhu kakang'ono kazitha kukula kuposa maoda apano.
Zolakwa Zofala Pakupanga Miyendo
✔ Buying single axis capability for a catalog whose bestsellers are fluted.
✔ Running figured stock for legs and losing the batch to tear-out at the ankles.
✔ Skipping the steady rest on slender styles and sanding chatter out of forty legs by hand.
✔ Cutting blanks to finished length and leaving no clamping stub for the chuck.
✔ Quoting carved leg work from plain-leg cycle times.
Mndandanda Waufupi Wofufuzira Makina Oyendera Miyendo
✔ List your 5 bestselling leg styles and mark the most demanding one; that style sets the machine class.
✔ Confirm maximum blank length and square section against your heaviest catalog leg.
✔ Match cycle times to your largest recurring order, not your average week.
✔ Verify pommel and indexing capability if square-top joinery legs are in the catalog.
✔ Price the double axis step against your turner-hours at batch scale.
Mafunso Ofunsidwa Kawirikawiri
Kodi makina amodzi angapange miyendo yamakono yocheperapo komanso miyendo yachikhalidwe?
Inde. Zonsezi ndi ma profiles opitilira kuchokera ku chithunzi chojambulidwa, ndipo makina aliwonse opanga ma axis amodzi amagwiranso ntchito. Kusintha kwa kalembedwe ndi kusintha kwa mafayilo, zomwe zimapangitsa kuti malo ogulitsira ma catalog osakanikirana akhale ogula achilengedwe.
Ndi makina ati omwe ndikufunika kuti ndigwiritse ntchito poyendetsa miyendo yopindika kapena yopindika ndi chingwe?
Makina a axis anayi okhala ndi spindle yosema. Rotary axis imayendetsa mwendo pamene chingwe cha rauta chikudula zitoliro kapena zozungulira, ntchito yomwe tsamba lozungulira silingathe kuchita. Chilichonse chomwe chili pansi pa kalasi imeneyo chimapanga ma profiles ozungulira okha.
Kodi CNC lathe ingathe kupanga miyendo ingati patsiku?
Makina ozungulira amodzi pa mphindi ziwiri kapena zinayi pa mwendo wamba amapanga miyendo 100 mpaka 200 mozungulira ndi katundu wokhazikika; mzere wozungulira kawiri umawirikiza kawiri zimenezo. Mitundu yosemedwa imachepa ndi kuchuluka kwa zosema, choncho tchulani mawu anu kuchokera ku mbiri yanu.
Kodi ingasinthe miyendo ya pommel kukhala yozungulira pamwamba pa zolumikizira?
Inde, pa makina okhala ndi indexing omwe amagwira gawo la sikweya osakhudzidwa ndikuzungulira pansi pa phewa. Tsimikizirani kuthekera kwa pommel pofotokoza momveka bwino, popeza kusintha kolimba kwa sikweya-kuzungulira ndi spec, osati kotsimikizika.
Kodi miyendo ya tebulo lodyera yachizolowezi imafuna kukula kotani kopanda kanthu?
Miyendo yambiri yodyera imayambira pa masikweya 60 mpaka 80 mm kutalika pafupifupi 750 mm komanso zomangira; matebulo am'mbali amakhala ang'onoang'ono, miyendo ya pafamu ndi benchi ndi yayikulu. Lolani mwendo wanu wolemera kwambiri wa katalogi ukhale ndi mphamvu ya makina.
Kodi miyendo yonse inayi mu seti imodzi ikugwirizanadi?
Mkati mwa magawo a milimita imodzi, chifukwa chilichonse chimagwiritsa ntchito pulogalamu yomweyo pamalo omwewo. Kusagwirizana komwe kumawonekera komwe kumapulumuka kumachokera ku kusiyana kwa zinthu ndi kutayikira kwa utoto, ndichifukwa chake magulu ofanana amadulidwa kuchokera ku zinthu zowoneka bwino komanso zofanana.
Kodi makina omwewo angagwire ntchito yaifupi monga mapazi a bun ndi miyendo ya sofa?
Kawirikawiri inde, pakati pa pakati ndi stub allowance, ngakhale kuti ntchito yochepa kwambiri yamafuta ndi mtundu wosasangalatsa wa makinawo. Ngati mapazi a bun ndi omwe ali pamwamba pa kabukhu, tsimikizirani kutalika kwa magawo ndi njira zodulira musanagule.
Kodi makina ogwiritsira ntchito miyendo ya patebulo ndi osiyana ndi lathe ya baseball bat?
Banja la makina lomwelo, kutsindika kosiyana. Mileme imapereka mphoto ku gulu la double axis chifukwa chothandizira chogwirira chopapatiza, mphamvu ya miyendo yopatsa mphotho komanso njira zolembera. Lathe yopanga double axis imaphimba makatalogu onse awiri, ndichifukwa chake masitolo ambiri amachita chimodzimodzi.
Gwirizanitsani Katalogi Yanu ya Miyendo ndi Kapangidwe
Kuchokera ku makina ojambulira a single axis mpaka ku makina ojambulira a 4-axis, yerekezerani mitundu yonse ya Makina opukutira ndi matabwa a CNC otembenuzira ndi kusema ndipo pezani mtengo waulere wolingana ndi mawonekedwe a miyendo yanu, kukula kopanda kanthu, ndi kuchuluka kwa ma batch.
